Industrial air compressors are available in mainly 3 different tank sizes; 30, 60, and 80 gallons. Despite the variety of sizes, 80- gallon air compressors are becoming more and more popular among users these days.
The reason is quite clear. They’re not too big, not too small, just the right size for industrial as well as personal use.
They come with an 80-gallon tank size, and this tank size is slowly starting to approach machines that are more professional. Currently, 80-gallon air compressors are being used by farmers, workshops, and small construction companies all over the world.
Oh, and for those wondering what an industrial air compressor is, it’s a device that converts the power of pressurized air into potential energy. It’s powered by an electric motor, or gasoline or diesel. Industrial air compressors are used for various purposes such as spraying crops and for the ventilation of silos in farms.
So, after going through a bunch of different products and talking to some hands-on users, our research team has come up with a compilation of 3 of the best 80-gallon industrial air compressors, covering all aspects and criteria.
Best industrial air compressors(80-gallon Variants) That I Found
Although there are different priorities and different ways of looking at a product, some general testing and surveying have led us to some of the finest air compressors in the market. Here they are.
1. Industrial Air 5 hp 80-gallon two-stage Air Compressor (240v 1-phase)
This industrial air 5hp 80-gallon two-stage air compressor is capable of delivering a maximum of 17.0 CFM at 100 PSI, or 17.9 CFM at 175 PSI. It’s a versatile air compressor that can power multiple air tools simultaneously.
The one thing about this machine that I really liked is how stationary it is. You can literally set it up anywhere in your workshop and literally forget it’s even there. The small exterior along with the unique design makes it easy to set up and carry.
Speaking of setup, setting this thing up is super easy. It doesn’t even require a magnetic starter! That’s because it’s got a built-in pre-wired automated magnetic starter of its own. The patented pump-and-piston design of this compressor features deep groove cooling fins that are both directional and asymmetrical.
The fins are large and extended to ensure the machine is kept cool at all times. But that doesn’t mean it compromises the machine’s efficiency to maintain its temperature. The fins make a perfect balance between the compressor’s temperature and its consistency of compression efficiency.
When it comes to construction and design, the finest rugged cast iron materials are utilized behind the construction of this thing. Both the 80-gallon tank along with the two-stage compressor pump and flywheel is made from rugged cast iron. This makes it ideal for factory use.
The heavy-duty Baldor motor with 5.0 Horsepower operating at 230-Volts adds even more to the ruggedness of this compressor. The motor is equipped with thermal overload protection, protecting it from sudden fluctuations in voltage.
Now let’s come to functionality. This compressor is designed to be user-friendly and easy to handle. There’s an integrated control panel attached with the tank, along with pressure gauges, airflow regulator two quick-connect air outlets, and a pressure release valve, all included in the compressor.
These elements not only make it convenient to handle and control but also ensures its safety for usage.
It delivers maximum performance at minimum PSI, as mentioned before. But this aspect not only boosts its performance to provide faster and easier results for industry use but also adds to the machine’s durability.
You see, the less amount of PSI it uses, the less pressure there is on the pump. And less pressure means a longer-lasting lifespan of the machine altogether.
The last but certainly not the least impressive factor about this air compressor is that it’s very much cost-efficient. Compared to its counterparts, this air compressor goes a hell of a lot easier on your wallet and delivers a great value for money service for years to come. This makes it an excellent bargain for those who are just starting up a workshop and do not have a huge budget yet.
Overall, it’s a great product with great value.
2. Industrial Air IV7518075 Vertical 80-gallon Two Stage Cast Iron Industrial Air Compressor
Here’s another 80-gallon air compressor to the list. The IV7518075 Vertical. Unlike its predecessor, this one produces air pressure of 7.5 Horsepower at 230 Volts of electricity. Also, a product by the same manufacturer, air compressor really serves up to the mark of its producer.
Just like its predecessor, this one is also equipped with a fully balanced cast-iron flywheel that has large extended fins that help to enhance the cooling of the pump by as much as 60°F. There’s also a uniquely designed metal belt guard that improves the pump’s cooling.
This means the pump will have lower RPMs and last longer. Oh, RPM stands for Revolutions Per Minutes, and it’s a unit that’s used for measuring the number of times part of a machine or engine goes around in a minute. It’s a unit used in factories, industries, and workshops regularly.
Don’t worry about keeping the flywheel at its finest condition by having to frequently lubricate it. The flywheel of this compressor also has splash-type lubrication. Hence, you don’t have to face any hassle lubricating it.
Now, let’s talk about the motor of this thing. The air compressor is equipped with a heavy-duty motor that has been designed by experts. The Baldor industrial class electric motor in this air compressor 4 high-quality poles, at just 1725 RPM.
This versatile air compressor can produce enough power to operate more than one air tool or device simultaneously. It’s also certified by NEMA, so you can rest assured about its quality and performance along with safety for usage.
The compressor has a braided stainless line piped out to a valve on the side to drain the tank. That, added with an automatic tank drain valve makes draining the tank way easier than if you do it manually.
Speaking of being automatic, the air compressor features an integrated control panel for you to get even better control over the whole thing with a lot more convenience.
Speaking of convenience, the one question that keeps popping up whenever industrial tools are mentioned is maintenance. Taking care of your air compressor regularly is really important, as it not only affects its overall output directly but also ensures its safety and usability.
Make sure to regularly examine every nook and cranny of your air compressor to find any issues, and if you do find any, contact the customer service immediately. They’re really helpful, and they respond quickly.
Lastly. Setting up an air compressor for the very first time can be tricky. That’s why the IV7518075 comes with a free startup kit that makes it quick and easy to start it up regardless if you’re an experienced user or a complete novice.
3. Industrial Air ILA4708065 80-Gallon Hi-Flo Single Stage Cast Iron Air Compressor
This air compressor also made by Industrial Air has got not one., not two, but three cast-iron V-twin cylinder pumps. The pumps are oil-lubricated and have a sight glass so that you can monitor the oil levels. This makes maintaining operating it even more smooth and efficient.
The crankcase of the cylinder is also made of cast iron and is thermally stable to prevent itself from overheating. The aluminum head and the integrated machine cast iron valve plate add furthermore to its durability.
I was pleasantly surprised by the build of this compressor. It’s got automotive-style ball bearings and extremely durable stainless steel reed valves that give it a premium finish.
The 10-inch cast-iron balanced flywheel also helps to make the oil fill easily accessible. Seems like this tool was designed specially to bring convenience and comfort to your life.
The air compressor delivers 16.1 CFMs at 40 PSI, and 14 CFMs at 90 PSI respectively, with a maximum capacity of 155 PSI. This makes it powerful enough to power ratchets, impacts, spray guns, hammers, and almost any tool that requires air pressure.
This, alongside the large-capacity, 80-gallon ASME-certified air receiver makes this compressor truly invincible.
Oops! I almost forgot to tell you about ASME.
ASME stands for The American Society of Mechanical Engineers. It’s a nonprofit organization of professionals that works across all engineering disciplines to encourage skill development and the sharing of knowledge.
Everything while promoting the roles engineers play in the development of a society. Getting a certification from those guys is a huge deal.
Now, let’s get back to our product in the discussion.
I found one aspect of the product which might seem like a downside to some. It does not have an integrated control panel like the other ones on this list of Best Industrial Air 80-Galon air compressors.
It’s an old-school analog air compressor. But that won’t be an issue, thanks to the sight glass that’s been mentioned before. You can easily monitor the oil levels with the sight glass.
The air compressor is designed for commercial use with manual controls. It can be used by amateurs as well as expert professionals.
To add a few more tidbits to the list, the air compressor, when purchased, is shipped with synthetic oil. This makes it provide optimum performance while ensuring a longer pump life. The tank is vertical, with dimensions 31.5L x 34.75W x 77H, taking up a lot less floor space than its horizontal counterparts.
It comes with a 1-year warranty for residential use, and 90 days for commercial use. To top it off, it has got a CSA certification for your assurance. All of this makes the ILA4708065 the ideal 80-gallon air compressor for industries as well as small workshops and garages.
Buying Air Compressor? Here’s What You Should Know
Even if you don’t find any of these products living up to your expectations, my research on these will surely help you get others. Here’s what you should look for when buying air compressors on your own.
- Build Quality Matters
The build of a machine is a vital thing to consider while purchasing one, and when it comes to air compressors, it’s even more crucial. Let me explain why. The materials used for the construction of an air compressor play an active role in determining its longevity and performance.
Although they might cost you a tad bit more, especially when it comes to 70-gallon air compressors. But it’s worth the money.
Go for the ones made of cast iron. They’re the most durable ones out there. Also, remember to consider the working hours of the pump. This will give you a rough idea of how long your compressor would serve you.
- What You’ll Be Using It For?
This is a very important factor, as it will determine what type of air compressor, and of what capacity you’ll be needing. For example, if you’re going to be performing small tasks, like using a spray paint gun, then you won’t be needing one with much power capacity.
However, if you’re planning on using it for a bit more demanding tasks, then you’ll need a bigger one, with more power capacity.
- Capacity of the Machine
‘Work capacity’ is such a generalized term when it comes to air compressors. It can either mean power capacity, versatility, or the number of tasks it can perform at once.
Let me put it this way. The work capacity of an air compressor is determined by some factors such as PSI (Pound per Square Inch) of air pressure inside the tank, HP (Horsepower), dB (Noise level), CFM (Cubic Feet per Minute) of air coming from the compressor, and so on.
Try to find an air compressor that meets all your requirements by making a perfect balance of all these factors.
- Does the Machine have Longevity By Its Side?
Having to restart your motor every once in a while, can be a trouble. It also decreases the lifespan of your pump. Go for the ones that run on an electric motor, and you won’t have to buy another air compressor in years. Plus, air compressors that run with an electric motor also come with larger tanks. So, it’s a win-win.
- Check The Flywheel for Performance
Before buying an air compressor, go through its specs and features carefully and take a good look at the flywheel and its fins. The larger the fins, the better the cooling. A cool air compressor means better performance.
- Does the Motor Function as Desired?
The motor literally runs the machine. So, it’s only valid that you take a good look at the motor of an air compressor before purchasing one. Baldor industrial class electric motors are the most commonly used motors for air compressors now. They’re heavy duty, safe to use, and are easy to handle. Make sure your motor has a good number of bearings for smooth operation.
- How Good are the Safety and Certification for These Things?
Safety comes first, they say, and this goes for all tools and machineries.
When purchasing an air compressor, always check out the type of safety measurements the manufacturers have taken to make their product safe to use.
An easy way of doing this is checking whether it’s got a certification from a renowned source. A good-to-go certificate from a well-known organization means your air compressor is safe for operation.
Things You’ll Need/Should Get Along with An Air Compressor
To get the best out of your air compressor, here are some things you should also purchase along with it:
- Air hoses
- Air couplers
- Blow guns
- Pressure regulators
- Paint guns
What you’ll be using the air compressor for will determine which of these accessories you’ll be needing along with it.
- Air Hoses
There are several types of air hoses, categorized by length, diameter, adaptor, and materials used for making them. Each of these factors is important as they determine whether or not an air hose will be suitable to use with your air compressor.
- Air Couplers
Air couplers are used for connecting your air compressor hose to your tools. They act like joints by twisting and moving along with you while you use your tool and prevent the tool from kinking.
They connect the tool with the hose and create an airtight seal between the two of them so that there is no loss of air pressure, while holding each part in its place.
- Blow Guns
Blow guns are mostly used for sanding, drilling, painting, and detailing. They’re mostly used in body shops and detailing shops. Blow guns use intense and pin pointed amount of air pressure to blow away dust and other particles from areas that are hard to reach, like an engine or the in seams of a car’s seat.
- Paint Guns
Some paint guns, such as the automated ones cannot be used without an air compressor. But before you get a paint gun, you should make sure that the air compressor is capable of delivering that kind of pressure and the paint gun is capable of withstanding it. Otherwise, it’d be a disaster.
- Air Filters
Air filters are used for removing scaling, condensation, rust, and other particles that damage your hose and its attachments. But they’re a versatile tool that can be used for so many other purposes.
Air dryers are used in environments where there’s a lot of contamination from gas or paint fumes. These air dryers filter through either refrigeration or desiccant absorption to create pure oxygen and can be used as a way to filter the gasses from your shop for health and benefit of yourself and your employees.
- Pressure Regulators
To control the fluctuation of air pressure in pressure outputs, you must use a pressure regulator. You can use the pressure regulator to monitor and regulate the pressure of the airflow to a certain level according to your needs, regardless of the pressure levels inside the tank or the compressor.
The right lubricant can ensure a lasting active life as well as a consistent performance for your air compressor. A good lubricant prevents your machine from overheating and keeps the seals from leaking. Both of these are very crucial for saving the energy efficiency of your air compressor.
Frequently Asked Questions
You must have a zillion questions on your minds after going through my Industrial Air Compressor Reviews. I understand. That’s why I’ve designed this segment. This is where I’ll answer few of the most nagging questions my readers have. Let’s get going, shall we?
They’re not quiet by default. There are some that are quiet, but they’re very hard to find. The larger the air compressor, the more noise. This happens due to the bigger motor ensuring a heavy-duty performance. But the good thing about these noisy boys is that they produce a high CFM while maintaining a consistent pressure level.
The weight of an 80-gallon air compressor of decent quality may vary between 450 to 650 lbs.
It depends on the vehicle, really. You’ll find the PSI levels required for different vehicles on the sticker attached to your driver’s door. But generally, for passenger car tires, the ideal PSI levels are 32 to 35.
The motor is produced in China, and can be run under constant duty applications.
My Final Two Cents on the Topic!
Industrial Air is one of the few “Tried and Tested” brands when it comes to air compressors. With this by your side, paintjobs, High-Pressure air circulation through vents, repairing your precious automobile at home, and cleaning equipment are easier. Of course, there’s a steep learning curve.
But hey! Industrial Air goes easy on you. Whenever in doubt, start with getting yourselves the ILA4708065 model. It’s a single-stage variant, easy to learn and control, and the best 80-galon industrial aircompressor for newbies. That is, if you know your way around this machine.
Make sure to read through the manual and get all the necessary tools that you need as well.
Have a blast tinkering with stuff my garage warriors!