Compressed air is the driving force for many kinds of commercial and industrial tools. From statistics, it’s found that about 70% of the workers are in need of compressed air to run their air tools.
But if you take your working hours into consideration, you definitely want to ensure a fast working, efficient compressor in hand, right? But the reality is, compressors get lazy and dumb over time unless you do something tricky to boost them up.
We’ve crafted this entire post to talk about how to make air compressors faster and efficient. We’ve 4 quick tips along with a few bonus points, all on this very topic.
Welcome to the article, and let’s continue-
Table of content:
- How To Make Air Compressor Faster- 4 Hacking Tips
- Quick Tips to Make The Compressor More Efficient
How To Make Air Compressor Faster- 4 Hacking Tips
To make sure that the compressor does the same amount of work within the same time span, you have to be a little skeptical. In which way? Well, have a look-
Keep The Intake Air Cool
To compress warm air, the compressor motor has to do a lot of extra work with more time, comparing to the time to compress cool air. So, keeping the intake air temperature low can help you a lot.
Also, you can reduce the energy expense to compress the same amount of air by the compressor motor.
Stay Small with the Size of the Compressor(s)
You might be aware of the fact that bulky and large compressors are quite inefficient. They take more time to fill up the tank and to deliver the compressed air.
In case you need the same output(to the big compressor) within a shorter amount of time, you can use several compressors together. All you have to do is put them in a line, assemble them with each other and establish a sequential control.
However, this tip is not applicable to portable or smaller compressors. You cannot carry around a set of 3 compressors connected to each other anyway, right?
Clean The Air Off Before Using
This might sound simple, but you don’t have any idea that what this simple step can do for you and your compressor.
Dirty air is full of contaminants and dust particles. Therefore, it takes more time to filter off the air and make it usable for the compressor. Also, they are likely to cause wear and jamming inside the compressor.
On the other hand, cleaner air travels faster throughout the compressor system. Also, they don’t hurt the performance and health of the internal parts of the compressor as well.
So, using cleaner air will passively effect the overall time-effectiveness of the compressor.
Prevent Pressure Drop As Much As You Can
When the compressed air travels from the tank to the air tool, it has to cross a certain length. Throughout this path, sharp bends and long paths can cause enhanced friction and therefore, less pressure. And no need to mention that, it will affect the whole time-efficiency and performance of the compressor.
So make sure there is as less narrow delivery lines or sharp bends across the path through which the compressed air travels through.
Quick Tips to Make The Compressor More Efficient
Apart from the processes of speeding the compressor up, there are some more ways to increase the efficiency of the compressor. Here they go-
Use Shorter Air Hose Length
A simple air compressor 101 is, the further air has to travel, the less the pressure drop becomes. So, you can understand that longer hoses will decrease the efficiency and the CFM level of the compressor.
Therefore, ensure the usage of minimum air hose lengths.
Use A ⅜” Air Hose
Just from the previous tips, the length of the hose is supposed to keep short. But don’t forget about the thickness or diameter of the hose as well. Using a 1/4” hose diameter might generate more contact of the air and the hose body. Therefore, thinner air hoses will badly impact on the efficiency of the compressor.
The best kind of air hose thickness that meets both ends is ⅜ inches. Stick to those kinds of hoses as long as you can.
Try Using Auxiliary Tanks
Using an auxiliary tank is a good idea to enhance the using length of the hoses by not enhancing the frictional loss between the hose and the air. In case you can’t help using a long hose length, this might help you to keep the efficiency up.
Don’t Forget Regular Lubrication
For any kind of mechanical power tools, lubrication plays a good role to decrease the wearing, friction and increase the lifetime and efficiency of the tools. And there is no exception with the air compressor as well.
But make sure to use the correct type of oil and lubricator. Specially, don’t use ones who leave too much residue inside the parts of the machine.
Keep Up The Maintenance Works
A part of dealing with a tool like air compressor is to maintain it on a regular basis. Now, there can be internal or external links that can affect the performance and efficiency of the compressor. A daily, weekly or monthly schedule of health checkup can be the way out.
Taking some steps to boost up the speed of your compressor sounds fine. But in the race of that, don’t take any risky attempt that can threaten the entire project. Specially, while modifying any important factors like the hose length, make sure to ensure leak-free professional operation.
Above all, keep a sharp eye on the maintenance chore of the compressor. Because, that’s what will keep your compressor sound and fit for now, and the years to come.